258/4.0 replacement engine rebuild
rlitavecz
Jeeper
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- Location
- Merrillville, IN
- Vehicle(s)
- 1973 CJ-5 258 w/7120 head, Comp Cam, Howell TBI, HEI, stock T15 trans, Dana 20 tc, Dana 30 & 44 axles 3.73 gears, Lock Right both ends
I found a used AMC 258 i6 / 4.2l engine cheap ($75) and decided to rebuild it to replace my original 1973 AMC 232 i6 . I replaced the main and rod bearings and honed the cylinders. New rings went on the stock pistons. I figured that a new cam would help, so I purchased a Comp Cams 235 along with lifters a timing set and valve springs and retainers. I also decided to upgrade to a 4.0 head. Found a great deal on a head with fresh valve job and water ports welded and milled. That's when things got difficult. The Comp Cams valve springs and retainers will not work. The only Hi-Perf springs and retainers that I can find are Mopar parts and they are priced outrageous! ($12 per spring, $10.50 per retainer) I am going to try using the stockers unless somebody has a better idea??
I also learned that my headbolts won't work....at least half of them! 7 of the bolts on the 4.0 head are about an inch shorter. I ordered a set from a website that I found. www.headbolts.com Catchy name, eh?![Smile :) :)](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
I bought a 2 bbl intake from a 90s 4.0 and got a used exhaust from a friend's 95 Cherokee. I need to weld up the exhaust, but that's no big deal. I found a complete used Weber 38 carb kit on Ebay. All of the misc. parts (water & fuel pumps, gaskets, etc.) I got from Autozone.
Sure hope that this works! My junkyard/cheap engine project is pushing $1200
I figure I can recoup some money by selling what I don't use.
I also learned that my headbolts won't work....at least half of them! 7 of the bolts on the 4.0 head are about an inch shorter. I ordered a set from a website that I found. www.headbolts.com Catchy name, eh?
I bought a 2 bbl intake from a 90s 4.0 and got a used exhaust from a friend's 95 Cherokee. I need to weld up the exhaust, but that's no big deal. I found a complete used Weber 38 carb kit on Ebay. All of the misc. parts (water & fuel pumps, gaskets, etc.) I got from Autozone.
Sure hope that this works! My junkyard/cheap engine project is pushing $1200