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CJ5 Frame

CJ5 Frame

jwits2981

Jeeper
Posts
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Location
Sturgeon Bay, WI
Vehicle(s)
1974 CJ 5
AMC 304ci (5L) V8 engine 3 speed manual transmission
Help! I just bought a 1974 CJ5 with a AMC 304 ci (5L) V8 engine for cheap, but it has a broken frame. Can frames be welded, or do I need to buy a used frame? If I need to try to find a used frame, what year frame with fit my 1974 CJ5 ?
 
:ww:

Only 72 - 75 frames are interchangeable.

Where is your frame broken? Is it just cracked? Take some very detailed pics so we can look at the problem.
 
Good used frames are getting harder to find.

Might be cheaper to find a donor with bad tub or motor?

Depends on what you want to do with it and your budget.

Tube frames are nice, but spendy. Around $2000

Throttle Down Kustoms Skid Plates and Accessories
 
What CJ is saying is that the 1972 through 1975 model years all use the same C channel frame. In 1976 the frames were changed to a studier boxed frame (2 C channels welded into an in closed box) and the body was modified a little as well. It would be good to know what damage you have to your frame as it may be an easy fix, unless you have a major rust issue. Boxing a C channel frame to add strength is a good idea and repairs to the frame need to be done right too; just scabbing a chunk of scrap metal over a crack doesn’t necessarily equal a good repair. So, what do you got?
 
Thank you for your input. Unfortunately I'll be out of town for 2 weeks and will post pictures of the frame then.
 
I repaired by 73 CJ frame. Mine tended to crack behind the rear mount of the front spring hanger. This seems to be a common problem due to concentrated stress here and the frame is only boxed to this point by the factory.

I welded a 1/4" angle along the bottom and up the outside to reinforce this area. I used a piece of steel about 12" - 16" long to do this on each side. I did not weld vertically up the frame as this tends to harden the metal and induce more cracks. I did this over 20 years ago and have been happy with the upgrade. It has not cracked again here despite some fairly heavy off-road twisting.

I would guess you could repair your frame and make it work, unless you have severe rusting or other significant damage. I eventually pulled my CJ completely apart and sandblasted the frame, relieved some twisting, and painted it nice. Works good.
 
I have used this design to repair 30 ton dump trucks with broken frames. It works very well. It's called a "fish plate" On a piece of plate 1/4 or 3/8 the width of the frame, extending past the break ten inches or more, cut a notch that looks like a fish tail, like this >. On the other end cut another notch like this <. This gives you ample weld area. Do this on both sides of the frame.
If you "box" the frame Channel or angle iron all you are doing is creating a place for rust to grow, giving you the same problem down the road.:eek:
 
can you please explain the "Fish Plate" again.. I’m having a hard time visualizing...
this is the 3rd time this week somebody has referenced this type of repair to me and I think it’s the right way to go with a 72-75 frame


I just dont think its as simple as im thinking..:chug:
 
can you please explain the "Fish Plate" again.. I’m having a hard time visualizing...
this is the 3rd time this week somebody has referenced this type of repair to me and I think it’s the right way to go with a 72-75 frame


I just dont think its as simple as im thinking..:chug:
Ok I will try. Take a piece of metal the width of the frame 10 to 12 inches long. Cut a deep V in each end of the plate. The gives you more weld surface. Duplicate this plate so you can sandwich the area to be repaired. weld the plates to each side of the frame. The end result will be stronger than the original frame.
 
ok and this would sandwich the existing vertical section of the C Channel, not create another.. (boxing effect)

now it makes sense… increase strength without creating stress points
 
ok and this would sandwich the existing vertical section of the C Channel, not create another.. (boxing effect)

now it makes sense… increase strength without creating stress points

Yeah, just weld up the frame then grind it down only to hold the pieces in position then apply the fish plate over the top of the break.:chug:
 
just to follow up..
did some work on my CJ6 frame...

Re sleeved the shackle hangers

100MEDIA95IMAG0011_zpsce5700de.webp
100MEDIA95IMAG0012_zpsa001e65e.webp

plate welded in above the rear hangers...

100MEDIA95IMAG0018_zpsdfdffd6c.webp

dropped off last week for a hot bath...

IMG_00000055_zpsa3d142cd.webp

Picked up today...
gained quite a bit of weight from the dip...
came out better than expected.

IMG_00000060_zps4e2868a8.webp
IMG_00000059_zps506fddb7.webp
IMG_00000058_zps2730370a.webp


ready to hurry up and wait with the rest of the build....
 
Not to drag up an old thread, but what kind of prep did you have to do before dipping the frame?
 

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