Corner guards
We will need pics and links on that! LED's should work great, impervious to water. Are you making them custom or are they off the shelf?i'm actually changing them to circular led's
Powder coating isa very good idea. Once it's done you'll never have to worry about it again. Big $ but a no-brainer.
I wouldn't powder coat. Powder coating has trouble sticking to sharp corners and edges. When it flakes off you can't paint over it. If you paint it with a good quality paint you can refresh it by touching it up.
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