Ever feel like you've turned a corner in your CJ projects?
Hedgehog
Always Off-Roading Jeeper
- Posts
- 9,370
- Thanks
- 4
- Location
- Tucson/Marana Arizona
- Vehicle(s)
- -1975 Jeep CJ5, 360 V8, Headers, Duel Exhaust,T15 transmission, D-20 Transfer case, Twin Stick Conversion, Warn 8274 Winch
-1951 Willys Wagon, 4 cylinder, "F" head, little rust, very close to stock
In a previous thread I was whining about an excess of the jeep projects. I suddenly feel like I've turned a corner. The projects in green are done.
1 - Install new gas tank, but first
2 - I have to remove the old PO bumper, but then:
3 - I have to build a bumper to replace the old one
4 - While the Gas tank is down, I've got to cut out some 3" steel plates the PO installed, my guess was for added weight
5 - Install new E-locker and 3:31 gears
6 - Install the disk brake front axle, which leads to:
7 - Install power brake master cylinder, proportioning valve and booster, naturally:
8 - New brake lines
9 - Finish OBA system, the tank (bottle) will go where the steel plate was
10 - Paint and take pictures of my new "Sport Bar" configuration (I'm lovin' this thing)
11 - Strip the original equipment front fenders and paint
12 - Install parts to allow a true and honest horn button
13 - Reconfigure the stock dash with fancy pop outs for gauges
14 - Wire KC lights
15 - Not jeep related but related to the jeep, finish working on boat
But what made all the difference was completing project #4. Those steel plates have plagued me since the day I first noticed them. These things were BIG steel and it took a huge amount of work to remove them. They were welded to the frame rails just in front of the gas tank support bracket. I thought they were held by a small weld along the frame edge and that is where they were welded. Unfortunately taking up the space between the back of the steel and the outside of the frame was welded in a spacer. To get the plates out I'd planned on cutting out the welds, pushing the plates toward one side and the plates would fall to the ground. With the spacers that wasn't going to happen, but it HAD to happen somehow. MUCH manipulation and parts removal later the plates were moved forward enough to clear the spacers. Then everything happened as planned. When those plates thumped on the ground a huge weight was lifted off my and the CJ's shoulders. Light is definitely being seen at the end of the tunnel now!
1 - Install new gas tank, but first
2 - I have to remove the old PO bumper, but then:
3 - I have to build a bumper to replace the old one
4 - While the Gas tank is down, I've got to cut out some 3" steel plates the PO installed, my guess was for added weight
5 - Install new E-locker and 3:31 gears
6 - Install the disk brake front axle, which leads to:
7 - Install power brake master cylinder, proportioning valve and booster, naturally:
8 - New brake lines
9 - Finish OBA system, the tank (bottle) will go where the steel plate was
10 - Paint and take pictures of my new "Sport Bar" configuration (I'm lovin' this thing)
11 - Strip the original equipment front fenders and paint
12 - Install parts to allow a true and honest horn button
13 - Reconfigure the stock dash with fancy pop outs for gauges
14 - Wire KC lights
15 - Not jeep related but related to the jeep, finish working on boat
But what made all the difference was completing project #4. Those steel plates have plagued me since the day I first noticed them. These things were BIG steel and it took a huge amount of work to remove them. They were welded to the frame rails just in front of the gas tank support bracket. I thought they were held by a small weld along the frame edge and that is where they were welded. Unfortunately taking up the space between the back of the steel and the outside of the frame was welded in a spacer. To get the plates out I'd planned on cutting out the welds, pushing the plates toward one side and the plates would fall to the ground. With the spacers that wasn't going to happen, but it HAD to happen somehow. MUCH manipulation and parts removal later the plates were moved forward enough to clear the spacers. Then everything happened as planned. When those plates thumped on the ground a huge weight was lifted off my and the CJ's shoulders. Light is definitely being seen at the end of the tunnel now!
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