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DUI termination....

DUI termination....

Dan77CJ7

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76' CJ-7 4.2L/T-18/d20 d30sua/amc20soa M/T MTZp3 35/12.50/15s mc2100
Alright this week is so full of new info.(too me). I'm blown away! I didnt realize the "Upgrades" i put on might be down grades. I think i have some work cut out for me, What I would like to do is restore my ignition back to factory specs, my intake plumbing too. when i got my CJ she didnt have "all the parts" mostly in boxes labeled with question marks.. this was about 6 years ago, I just recentely found this site!:o I have all the major concerns mentioned about the clone HEIs. where would a good starting point be? I would like new parts if available. Im running a "bare bones" set up, only because i didnt know any better.:o

im using an intake from a 79 AMC concord, not sure if this is a good option. , I looking for reliability. like always, thanks to all.
 
Sounds like you want to convert to the Motorcraft ignition. Which would be a great project along with the Team Rush upgrade. A starting point would be to get a reman distributor from one of the big box 4wd outfits and decide which ignition control module to add, GM module which you have, a Motorcraft type, or an MSD. Also a wiring diagram to hook the thing up.
 
thanks torx, is there a specific dist. i should look for. I was reading about phasing and i never had a Computer on board. will phasing my new dist be part of the motorcraft/team rush?
 
I purchased an Omix reman distributor for the Motorcraft ignition that fits '78-'90 258s. For your rig I am not really sure of all of the wiring work involved to convert, or what shape your existing wiring is in. From what I understand the worst is getting one with a hard distributor gear that will wear out the drive on the cam. I have heard of a number of guys with the pre '78 258s quite happy with the hei ignition, perhaps you could go in to a local distributor shop and get yours set up for your engine since it is already installed.
 
Depends on the Reman company...

For V-8 guys, this is easier,
The I-6 guys have do deal with the 'Computer Emissions' distributors all the time,
So it's not as 'Simple' as it sounds sometimes...

The Computer controlled much of the timing, especially CENTRIFUGAL,
The 'Seat Of Pants' power you feel.

On an I-6 distributor you pull the reluctor (The 'Wagon Wheel' or 'Start Wheel' looking thing under the rotor),
You find the alignment 'Notich' in the rotor attachment tube that sticks up, and mark the Reluctor pin location,

i6floorplate2.gif


The notch you see facing you on the shaft sticking up is the roll pin alignment slot.
The roll pin will be between reluctor and that groove.

This also shows CLEARLY the two screws holding the trigger/vacuum advance floor plate to the distributor body,
And when those screws are removed, the floor plate/trigger will lift right up and off exposing the Centrifugal Advance components.

--------------------

This image is for a V-8 Reluctor, but the principal is the same...

reluctor1.gif


Then you lift it right straight up and off,
CAREFUL NOT TO LOOSE THE LITTLE ROLL PIN THAT HOLDS IT IN PLACE ON THE SHAFT!
Stick that roll pin to the magnet on the trigger and it won't get lost!

The mark on the CORRECT Reluctor notch gets the Reluctor back on the advance head in the 'Correct' position, since I-6 has at least 2 possible mounting positions that effect timing/rotor phasing.

reluctor2.gif


This shows (not to clearly) the reluctor marked for the correct notch, and the little roll pin that keeps it correctly timed to the shaft.

----------------------------------

NOW...
Once that reluctor is off, you take the two screws out of the floor/vacuum advance/trigger plate, pull it straight up and off, and you will see this, more or less...

advancehead1.gif


You are looking at the two slots with numbers next to them.
The 'Computer' versions had numbers like '5.5' and '7.5'.
These are the allowable advance for the centrifugal.

The NON-COMPUTER versions had numbers like '13' & '15' or '15' & '18'
These are the amount of advance the CENTRIFUGAL will give you with engine RPM,
DIRECTLY RELATED to engine RPM.

The SPRINGS you see will allow that Centrifugal Advance to start SOONER in the RPM range, giving you that 'Seat Of Pant' acceleration.
Smaller springs will make the advance start SOONER in the RPM range so the engine feels more powerful.

This usually has to do with 'Torque' production, but people call it 'Horse Power' all the time...

-------------------------

Now, if you want to get some extra power out of that engine...
You will need to confirm you have the longer slots with the bigger numbers.
(and maybe play with spring sizes a little later on when everything is running correctly, you can tune for power)

You CAN lengthen the slots,
You CAN take the advance head out of another right hand rotation distributor and swap it into this unit,
Or you can return it and look someplace else, see if they have a 'Non-Computer' distributor...

--------------------------------

NOW!
This is VERY COMMON,
But when you put the floor plate back on the distributor body,
MAKE SURE YOU GET THE FLOOR PLATE ARM BACK IN THE VACUUM ADVANCE!

I6floorplate.gif


Just FORWARD of the 'Craftsman' punch you will see an arm, with hard to see 'White' bushing, pointing down at the vacuum advance arm.
MAKE SURE THAT BUSHING MAKES IT INTO THE VACUUM ADVANCE ARM!

=================================
 
I purchased an Omix reman distributor for the Motorcraft ignition that fits '78-'90 258s. For your rig I am not really sure of all of the wiring work involved to convert, or what shape your existing wiring is in. From what I understand the worst is getting one with a hard distributor gear that will wear out the drive on the cam. I have heard of a number of guys with the pre '78 258s quite happy with the hei ignition, perhaps you could go in to a local distributor shop and get yours set up for your engine since it is already installed.

Well torx iv been thinking about the DUI I dont want to be the guy that throws money away, Im running. from what iv been reading on the DUI. it pretty much "set up" i mean i realize its made in chiner..

Iv been searching for threads on tuning the DUI and its not coming up. I really dont want to take it to the shop. now that i understand the Motor craft, I realized i know very little about my HEI,...:censored:
 
The hei in my opinion, with its large cap and high output coil is a good distributor. You could get it put on a scope or use a timing tape around the vibration dampner to check for the maximum advance of your distributor. This will tell you where to set your initial timing at as you want the maximum timing to be around 28 degrees. I am sure I have missed a lot like timing advance rate and vacuum advance control though. The D.U.I. from what I understand is able to control the stuff like timing rates, but then it does have a hefty price tag on it. It would be nice if you could make do with what you have work optimal with just a bit of tuning.
 
I have not found any big differences between the distributors yet,
From all manufacturers they are pretty much all the same design.
Some put the Centrifugal advance on top, Some put it in the bottom, but they all have Centrifugal advance,
And all those advances work the same way, Springs and Weights...

They all have Vacuum Advances to take advantage of engine loading.
And they all work pretty much the same way.

They all have a modified Hall Effect trigger in the distributor body.

-----

To me it's not the distributor, it's the cap, rotor, plug wires, ignition coil and module that count the most, since the MECHANICAL distributors are all about the same, can be tuned to identical 'Curves',

The difference is what makes the SPARK ENERGY,
AND GETTING THAT SPARK ENERGY TO THE SPARK GAP AT THE PLUG.

No matter what distributor you pick, a REALLY GOOD CAP, ROTOR & PLUG WIRE SET ARE MANDATORY to take full advantage of the increased spark energy.
This is by far the #1 mistake people make...
And it has nothing to do with 'Who' made the distributor, so the 'Distributor Wars' argument is moot for me.

Jeep/Motorcraft is EASY to solve the Cap, Rotor, Plug Wire issues,
And many already own the base distributor.
Just adding DISTANCE between the terminals, and terminals that will accept the spark energy goes a long way.

GM/Delco Remy or just plain HEI Clone, again, doesn't matter, same rules of High Voltage,
Distance between terminals or 'Grounds', And a terminal material that will accept the spark energy over a long duration of time without failing.

-----

For specifics,
The Jeep/Motorcraft has a weak module, resistor wire and works best with a 'Canister' type ignition coil.

The HEI style has a pretty good module that works with E-core coils, NO Resistor (Full line voltage), and it's fairly compact.

Jeep/Motorcraft is MODULAR, you can swap/change any part of it to get better performance when something comes along.

The HEI style is VERY Limited for space, so there aren't a lot of 'Upgrades' coming down the road for it.

The biggest beef I have with HEI Clones is the quality of the components and the sometimes lousy assembly,
Along with that rotor being right on top the distributor shaft,
That HIGH VOLTAGE Rotor is sitting on a 'Ground' and other than a proprietary rotor that stops 'Blow Through' or 'Ground Fire' there isn't much you can do about it...

--------------------

I wouldn't tell a guy to go out and buy an HEI clone.
There are conditions where I would suggest an GM/Delco Remy HEI, but not an HEI Clone because of the parts used in the Clones.

If you have an AMC I-6 engine, and you have a Breaker Point or Prestolite ignition...
Then by all means a GM/Delco HEI is a good idea in every way!

If you have a V-8 that came with Breaker Points or Prestolite, then I'd seriously consider a QUALITY HEI, but not one of the 'E-Bay' Clones simply for what I've seen them do to otherwise good running engines.

-----

The other reason I don't recommend HEI/Clones very often is the Spark Advance Curve.

There is more to this than just plugging in another distributor and crossing yourself hoping there isn't a catastrophic failure of some kind...
And most guys simply WILL NOT chart the advance curve of a new distributor or make corrections for 'Issues' like 'Ping', which is detonation and damaging.

The 'Factory' style Jeep/Motorcraft Reman distributors are both safe in materials, assembly and tune.
They are a little SOGGY in tune, but that's the starting point, and if a guy doesn't know how to tune, he's up and running and still has a SAFE tune.

If he wants to give his vehicle a 'Custom Tune', the Jeep/Motorcraft is no harder to tune than any other factory distributor,
And in fact comes with an adjustable vacuum advance that GM didn't...

---------

Doesn't matter to me which distributor/ignition you wind up with, I'll help you out,
I just won't RECOMMEND some right off hand without finding more out about what the guy is driving and trying to accomplish...
 
I have not found any big differences between the distributors yet,
From all manufacturers they are pretty much all the same design.
Some put the Centrifugal advance on top, Some put it in the bottom, but they all have Centrifugal advance,
And all those advances work the same way, Springs and Weights...

They all have Vacuum Advances to take advantage of engine loading.
And they all work pretty much the same way.

They all have a modified Hall Effect trigger in the distributor body.

-----

To me it's not the distributor, it's the cap, rotor, plug wires, ignition coil and module that count the most, since the MECHANICAL distributors are all about the same, can be tuned to identical 'Curves',

The difference is what makes the SPARK ENERGY,
AND GETTING THAT SPARK ENERGY TO THE SPARK GAP AT THE PLUG.

No matter what distributor you pick, a REALLY GOOD CAP, ROTOR & PLUG WIRE SET ARE MANDATORY to take full advantage of the increased spark energy.
This is by far the #1 mistake people make...
And it has nothing to do with 'Who' made the distributor, so the 'Distributor Wars' argument is moot for me.

Jeep/Motorcraft is EASY to solve the Cap, Rotor, Plug Wire issues,
And many already own the base distributor.
Just adding DISTANCE between the terminals, and terminals that will accept the spark energy goes a long way.

GM/Delco Remy or just plain HEI Clone, again, doesn't matter, same rules of High Voltage,
Distance between terminals or 'Grounds', And a terminal material that will accept the spark energy over a long duration of time without failing.

-----

For specifics,
The Jeep/Motorcraft has a weak module, resistor wire and works best with a 'Canister' type ignition coil.

The HEI style has a pretty good module that works with E-core coils, NO Resistor (Full line voltage), and it's fairly compact.

Jeep/Motorcraft is MODULAR, you can swap/change any part of it to get better performance when something comes along.

The HEI style is VERY Limited for space, so there aren't a lot of 'Upgrades' coming down the road for it.

The biggest beef I have with HEI Clones is the quality of the components and the sometimes lousy assembly,
Along with that rotor being right on top the distributor shaft,
That HIGH VOLTAGE Rotor is sitting on a 'Ground' and other than a proprietary rotor that stops 'Blow Through' or 'Ground Fire' there isn't much you can do about it...

--------------------

I wouldn't tell a guy to go out and buy an HEI clone.
There are conditions where I would suggest an GM/Delco Remy HEI, but not an HEI Clone because of the parts used in the Clones.

If you have an AMC I-6 engine, and you have a Breaker Point or Prestolite ignition...
Then by all means a GM/Delco HEI is a good idea in every way!

If you have a V-8 that came with Breaker Points or Prestolite, then I'd seriously consider a QUALITY HEI, but not one of the 'E-Bay' Clones simply for what I've seen them do to otherwise good running engines.

-----

The other reason I don't recommend HEI/Clones very often is the Spark Advance Curve.

There is more to this than just plugging in another distributor and crossing yourself hoping there isn't a catastrophic failure of some kind...
And most guys simply WILL NOT chart the advance curve of a new distributor or make corrections for 'Issues' like 'Ping', which is detonation and damaging.

The 'Factory' style Jeep/Motorcraft Reman distributors are both safe in materials, assembly and tune.
They are a little SOGGY in tune, but that's the starting point, and if a guy doesn't know how to tune, he's up and running and still has a SAFE tune.

If he wants to give his vehicle a 'Custom Tune', the Jeep/Motorcraft is no harder to tune than any other factory distributor,
And in fact comes with an adjustable vacuum advance that GM didn't...

---------

Doesn't matter to me which distributor/ignition you wind up with, I'll help you out,
I just won't RECOMMEND some right off hand without finding more out about what the guy is driving and trying to accomplish...

thanks TM,
can you give a run down/parts lists, of a proper Hei install and tune, my Cj didnt have any ignition parts. the main harness is all there, i can trace all the wires, some are cut short, all in ok shape. Im not shy to the idea of doing the motor craft. i like the cap and wire set-up, My live wires are like a beehive of lost spark! In the long run my goal is reliability, then construct validity.... thanks again.
 
thanks TM,
can you give a run down/parts lists, of a proper Hei install and tune, my Cj didnt have any ignition parts. the main harness is all there, i can trace all the wires, some are cut short, all in ok shape. Im not shy to the idea of doing the motor craft. i like the cap and wire set-up, My live wires are like a beehive of lost spark! In the long run my goal is reliability, then construct validity.... thanks again.

I have a little test I do with the 'Super Duper' wires in pretty colors...
I raise the hood, get the engine running, then at night I mist water over then engine...
YOU SHOULD SEE THE LIGHT SHOW!

That's all LEAKING SPARK ENERGY, and the water just shows it up as glowing, the water doesn't have anything to do with the leaking spark energy, that's all on the wires...

------------------------------

For my money, and I'm a cheap skate...
The MSD 8.5 mm 'Cut To Fit' sets of wires are what I use.

You can pay TONS for 'Pretty' wires that are :dung:,
You can buy Discount 'Sore' wires for cheap that are :dung:,
But the MSD 8.5mm wires work the first time, every time.

I've had sets last more than 10 years without 'Leakage' to speak of,
And that includes the boots, connectors, conductors.

(The MSD 'Street Fire' brand is made in 'China' and they are about the same quality as the Discount 'Sore' brand name wires, I won't use them)

*IF*...
You are going to use a HEI/Clone, then get an MSD Rynite distributor cap and 'Blow Proof' rotor set.

I don't often recommend 'Proprietary' parts, but that blow proof rotor should be ordered in PAIRS, so you have an extra just in case...
There simply isn't anything else like it on the market,
And probably won't be until the patents run out.

------------

This is probably more than anyone needs to know about this, but here goes...

Dupont Rynite was developed for the space program, They use some INSANE high voltage applications, and anything going into space had to consider STRENGTH, along with dielectric (Electrical Insulation) properties.

Charged atmosphere, charged particles, extreme heat/cold, this material had to keep things we'd call millions of volts of 'Static' from happening, and still deliver the CORRECT electrical signals at the correct time...

So, MSD used it for distributor caps...
WORKS GREAT!
There is a REAL issue with 'Ionization', Ions cling to everything, and Ionization is the first step to a spark jumping a gap.
Since Rynite repels ionic charges, the path for your spark energy to jump to the WRONG PLACE doesn't happen.

The bad news is, Since MSD got bought out by some conglomerate corporation, I don't know if they make the I-6 caps anymore. I haven't been able to find them lately...

But for the popular V-8 engines, they are still available, and for the quality of cap materials, center button material, terminal materials, they are a GREAT DEAL and the best 'Bang For The Buck' you can hope for without going to a $250 full on racing application, which you DO NOT need with these single coil ignitions.

--------------------

What people don't distinguish is,
The DISTRIBUTOR is the MECHANICAL component,
The Coil, Wires, Cap & Rotor are COMPLETELY HIGH VOLTAGE COMPONENTS, and should be regarded SEPARATELY from the distributor.

The rules for high voltage/spark energy are COMPLETELY CARVED IN STONE,
And cap 'Color', 'Brand Name' or 'Price' don't mean anything.

This is OBJECTIVE, and the objective is to get that hard won spark energy from ignition coil to spark plug gap...

------------------------

With that in mind,
THE DISTRIBUTOR YOU USE IS YOUR BUSINESS.

If you use an 'HEI', Delco or Clone, there are some safety checks you MUST do to limit the things that *CAN & DO* go wrong.
Depth in the block, binding the oil pump, drive gear mesh, drive gear materials, gear/shaft to rotor timing, ect.

If you use a Jeep/Motorcraft distributor from the parts store, that's all a non issue, it pretty much drops into place since it was DESIGNED to work with your engine.

Once the distributor is in place, the mechanical is done,
Then it's time for ELECTRICAL...

Cap, Rotor, Wires. Doesn't matter which distributor.
I went over this above, and if anything better comes along, or the same quality for a better price, I'll endorse it.
Right now, MSD cap, rotor, plug wires are well worth the money since they give you the ELECTRICAL PROPERTIES you need, and at a *Reasonable* price...

--------------------

*IF*...
You will be 'Happy' with the spark energy the smaller E-core coil produces working with the HEI style module in an HEI/Clone distributor,
And it's usually 'Adequate' to get an over rich gasoline engine firing reliably,
Then use an HEI,
Just don't think the cap, rotor, plug wires that come with that distributor have nearly the thought gone into them that MSD put into (select) products.

If you want to upgrade later,
Get just a little more spark energy out of the more powerful Ford style E-core coil, be able to use any module that comes along later,
Then use the Jeep/Motorcraft distributor since it's a modular ignition, you can change parts as newer/better comes available.

AFTER the cap, rotor, plug wires,
It's a game of INCHES, not feet anymore.
SLIGHTLY higher spark energies from better coils,
SLIGHTLY higher spark energies from deleting the ignition resistor wire,

WORKING CORRECTLY is one thing, and it's a big jump in some cases for these Jeeps,
But 'Increases' once you get that spark energy going where it should be are small and hard won, and COMPLETELY your choice...
 
thanks TM,
can you give a run down/parts lists, of a proper Hei install and tune, my Cj didnt have any ignition parts. the main harness is all there, i can trace all the wires, some are cut short, all in ok shape. Im not shy to the idea of doing the motor craft. i like the cap and wire set-up, My live wires are like a beehive of lost spark! In the long run my goal is reliability, then construct validity.... thanks again.

If it were me doing this,
An HEI distributor from an '76 Chevy Blazer with 250 CID I-6 engine.
A drive gear for an AMC engine, PROPERLY INSTALLED ON THE SHAFT,

There are TWO REASONS,
1. The HEI from the '76 Blazer has a REMOTE COIL,
MORE POWERFUL than the 'In Cap' coil, and NONE of the 'In Cap' coil problems (like arcing to 'ground' or blowing out that center carbon button)

Notice the 'Coil Wire' terminal in the middle of the cap?

4.webp

2. It will come 'Tuned' for a 250 CID I-6 engine.
A DEAD SAFE starting point.

NOW, notice the 'Spark Tray' on the front of this rotor, at the rotor nose that reaches out to the spark plug terminals in the cap?

4.webp

The 'Regular' HEI rotor does NOT have that spark tray...
The IN CAP HEI coil isn't powerful enough to require it.
The REMOTE HEI coil is much more powerful, and that 'Spark Tray' keep the spark energy from jumping UNDER the rotor to the distributor shaft...

This should tell you something about the increased spark energy produced by the REMOTE HEI coil used with this particular FACTORY distributor...

4.webp

And YUP! IT will blow away the 'Super Duper' coils the HEI clone guys are advertising, and it's FACTORY, you can get one anywhere!

------------------------

Notice the cord out to the remote E-core coil?

4.webp


4.webp

-------------------------------------------

AS ALWAYS,
The BEST BRASS TERMINAL DISTRIBUTOR CAP YOU CAN FIND,
AND THE BEST ROTOR YOU CAN FIND!
 
This is the single best ignition thread in the Jeep forum history. I consider this almost a black art like carb tuning since it is not commonplace on new motors anymore. It is becoming lost with us older mechanics. I hope all the young jeepers are reading and taking notes on this thread. Teamrush did an amazing job explaining exactly what plagues most all computer controlled jeeps out there that seem like they are slow ans week. Nice work.
 
This is the single best ignition thread in the Jeep forum history. I consider this almost a black art like carb tuning since it is not commonplace on new motors anymore. It is becoming lost with us older mechanics. I hope all the young jeepers are reading and taking notes on this thread. Teamrush did an amazing job explaining exactly what plagues most all computer controlled jeeps out there that seem like they are slow ans week. Nice work.


its forum gold!!!!! keep it a secret......:chug:
 

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