So, some background on the
CJ5 . I was previously owned by my sister in Flagstaff, AZ. She and her now ex-boyfriend rebuilt it from the ground up. The frame is mandrel bent rectangle tube front to rear. The engine is a rebuilt
AMC 232 i6 with an oversized cam. I bought it from her and have had it approximately 8 years. The engine is strong and the Tranny, a
T-14 , worked well but is a lighter built
Transmission made for the early CJ's. The
Transfer Case was a
Dana 20 , while it is a good
Transfer Case in its own right, it is very expensive to upgrade to lower gears. I was able to locate a
T-18 and
Dana 300 for $100 bucks a piece so upgrading became a no brainer. After comparing upgrades and rebuilding costs for the
Dana 300 vs the
Dana 20 I chose to go with the
Dana 300 . The jeep currently sits with a 4 inch lift. It is picture here on 33's but in my new pics it is 35's.
Fast forward to Oct. 2014, I took it, via trailer, to Letzroll Offroad to have the
T-18 rebuilt and the
Dana 300 rebuilt and upgraded with Lomax 4:1 gears. The two driveline pieces were upgraded and rebuilt by Sun Transmissions. Julie and Jerry Sparks are great people and I would trust them with any tranny rebuild and they are on the West Side. After this I waited and waited and waited for everything to be done. Nothing happened and I had enough so I went to the shop and picked up my jeep and brought it home. Although disappointed, I knew I could do the work faster and better than what they would do.
That brings us to today, literally, I am putting a new tube on from Willy's Overland, per my wife's request, the other tub and hacked and chopped and was very twisted. The roll cage and rock sliders were holding it straight. I have currently pulled the rolled cage, rock sliders, seats and brackets, hood and fenders. The front stinger was also pulled and stored inside to painted when it cools off. The other stuff is creating a jungle gym in the backyard.
How it sat before I started to pull it apart.
Pics of it now in various stages of deconstruction.
Fenders and hood off.
Stinger off.
Seats and brackets out.