Build Thread Replace all the things. - CJ5 Restoration

Build Thread Replace all the things. - CJ5 Restoration

IngramDesigns

Jeeper
Posts
13
Thanks
12
Location
North Carolina
Vehicle(s)
1978 CJ5
Welp. I'm new to the forum. Let me at least introduce my build.
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Never owned a Jeep before and inherited my wife's father's 1978 CJ5 . What a piece. Massive frame rust. Shoddy body work wrapped over rusty sheet metal. Plated tub on the inside, again over rusty metal. Poorly maintained in general. Oh, a minor detail the body was welded to the rear crossmember. All the body mounts rusted out and destroyed both on the body and frame.
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Really the only thing it had going for it was the rebuilt AMC 304 . It has the Edelbrock performer "kit" on it with a cam, new lifters, manifold and a garbage Edelbrock.

After knocking off the ugly and cleaning it up, it was still a POS. My wife and I weren't in a financial spot to do any kind of restoration on it. So we drove it a little around town. When we moved I put it in the back yard of my house under a cover.

Fast forward 6 years. The financial situation has changed drastically. We bought a tiny vacation house at my wife's childhood stomping grounds where she remembers learning to drive on that Jeep. The urge struck to restore it.

I engaged a local classic car restorer. Issues confirmed. I'll spare you the gory details. A new body and frame, at least, were needed.

I acquired a body, hood, and tailgate from Jay at WillysOverland. A frame from Throttle Down Kustoms.

The teardown starts.
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Fast forward again. The body arrives, frame, and the process begins to turn it into a roller.
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Frame was epoxy painted gloss black. Energy suspension body mounts.

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AMC 304 Removed, cleaned up, and painted. There's a couple of leaks that are addressed. New oil pressure sending unit, things like that. It will receive a new set of fenderwell exit Hedman headers, Holley Sniper EFI and Hyperspark Ignition.

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Engine and drivetrain reinstalled on new frame. Skyjacker 4" kit, new bushings, greasable maineyes, motor mounts, Transmission mounts, all polyurethane. I'll need some wedges to correct caster angle.

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With as much rot on the old "Jeep" we're running all new plumbing. These are Omix lines. Russell stainless lines will go to the corners.

The new body is getting a Chevrolet color, "Lime Rock Green". It was introduced on the 2014 Green Flash Camaro, but now they sell it on trucks as "Rainforest Metallic". A pretty color that I'm hoping will look nice in the sun.
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The inside of the tub was bedliner-ed by WillysOverland before it was freighted. It is applied on the inside of the tub and under. It got a little dirty during paint, but it'll clean up.
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All sheet metal will be new. New windshield hoop, fenders, hood, tub, tailgate.
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For now that is where the build sits. Next steps are to complete the plumbing. Mount a new gas tank (new straps, new skid plate, etc).

The body will go on next and receive a Painless wiring kit (P/N 10150).
 
Welcome to the fun ! A nice clean one now.
 
So cool I love seeing builds


Sent from my iPhone using Tapatalk
 
What happened to your project, dude? Got any updates?
Hey man. The project has been coming along, but wrapped with a lot of fitment issues with the aftermarket body panels and tub. We've got it almost ready. I'll have to put in seat belts, adjust a bolt position on the windshield bracket, install a new Bestop top. It'll be drivable then and I'll take it to the DMV to get it re-registered and legal. Pics incoming.
 
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I wasn't happy with the dashboard provided with the aftermarket tub. Bought this new one, stainless, from Kentrol and painted it to match. It'll get wet sanded and polished.
 
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Provided dash pad didn't have any welded studs for the gauge cluster or speakers. No holes for some things and I didn't want one with a radio cutout. Hence why I'm replacing it.
 
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Engine has been cleaned up. New Hedman fenderwell headers coated with a spray on coating.
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An AGR steering box added. The axles were cleaned up. The suspension is a Skyjacker 4" with "soft ride" springs. Front shackles are 1/2" lift from Daystar. Poly bushings everywhere.
 
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Summit radiator fit perfect. Holley 4bbl sniper installed. She runs.
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Work continues on the replacement dash. I 3d printed some rings for these polk marine speakers.
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First time my boys have seen the "new" jeep.
 
Nice ! Who made the tail gate ?
 
a beautiful Jeep


Sent from my iPhone using Tapatalk
 
Well here's how it sits for now. I've got a few minimal things to do (rear parking lights, windshield wipers, shift boots, SpeedHut cluster install, some 3d printed parts I'm modeling).


1978 CJ5 , AMC 304 , T-150 , Dana 20 , Dana 30 , AMC20
-Color: GM Lime Rock Green
-15"x10" steelies with 35"x15.50" Tires
-AMC 304 , Edlebrock Performer Intake and Cam, Holley Sniper EFI and Hyperspark Ignition, Hedman fender exit headers, StainlessWorks Turn Down "mufflers"
-Throttle Down Kustoms Frame, New Tank, Holley in-tank HPFP
-AGR Superbox 1 Steering Box
-Tom Woods Double Cardan Drive Shaft
-SkyJacker 4" Lift
-Daystar 1/2" Lift Shackles
-Bestop Supertop
-SpeedHut Cluster
-Flaming River steering column
-Lots of bits and bobs

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Like the update on color
 
Well here's how it sits for now. I've got a few minimal things to do (rear parking lights, windshield wipers, shift boots, SpeedHut cluster install, some 3d printed parts I'm modeling).


1978 CJ5 , AMC 304 , T-150 , Dana 20 , Dana 30 , AMC20
-Color: GM Lime Rock Green
-15"x10" steelies with 35"x15.50" Tires
-AMC 304 , Edlebrock Performer Intake and Cam, Holley Sniper EFI and Hyperspark Ignition, Hedman fender exit headers, StainlessWorks Turn Down "mufflers"
-Throttle Down Kustoms Frame, New Tank, Holley in-tank HPFP
-AGR Superbox 1 Steering Box
-Tom Woods Double Cardan Drive Shaft
-SkyJacker 4" Lift
-Daystar 1/2" Lift Shackles
-Bestop Supertop
-SpeedHut Cluster
-Flaming River steering column
-Lots of bits and bobs

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You did a great job! Lookin good... :chug:
 

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