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4.2 to 4.0 head swap

4.2 to 4.0 head swap

Bowbrother

Jeeper
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Location
North Carolina
Vehicle(s)
85 cj7, 258, t5, Dana 300
My brother made me a gift of a 1985 CJ7 that hasn't run in years. Brother bought it during the early 1990s and has done no engine mods. The engine is a AMC 258 i6 / 4.2l but has a Clifford intake with a Holley 4 barrel. My question is how do I determine if the AMC 258 i6 / 4.2l (AMC 258 i6 / 4.2l ) head has been swapped for a 4.0 head.
Any help here would be appreciated.
 
:ww::dbanana::banana:

Can't help you with the head question.

'85 CJ's didn't come with a Dana 44 rear axle.
Is the rear diff cover round?
LG
 
The 4.0 head is wider in spots, you need to plug some of the casting holes in the head with epoxy since they're in the water jacket. I think on the manifold side. Check for some serious overhang of the head.

On the AMC 258 i6 / 4.2l heads, the intake and exhaust manifolds are in line. I think on the 4.0 heads, the intake sits lower and should be obvious.

A compression check would show higher than expected numbers.

I think there were other minor differences like location of temp sensors, type of thermostat housing etc.

If all else fails, pull off the cover and check the casting number.
 
A pic or 2 might help us out
 
There are companies that will weld the water jackets/ports closed for this swap.If it was mentioned on the website you linked, I missed it. I used Clearwater Cylinder Heads
 

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