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cooling issues

cooling issues

Manic Mechanic

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Thurmont MD
Vehicle(s)
85 CJ7 4.2L 258 .040 over, T-5 trans, dana 300, dana 30 front 3.23 and lock right locker, rear amc 20 3.23 one piece axle shafts traclock

79 CJ7 304, th400 auto borgwarner 1389?? qudratrac stock rest unknown.

89 YJ 4.2L 258, AX-15 5spd, NP231, dana 30 front, dana 35 rear with posi, gears unknown

92 YJ 4.0, AX-15 5spd, np231, dana 30 front, dana 35 rear.
ok first off im not sure if this should go here or in a different part of the forum.

i spent the whole weekend working on a 83 CJ7 with a ford 5.0 out of a 87 mustang gt.

so heres the run down. the jeep was a running driving and wheeling vehicle when the restoration began. the motor was not rebuilt but did have all new parts put on (i.e dist. headers, water pump, fuel pump/tank, radiator, etc, etc, etc). the motor starts and runs just fine is timed right and idles great.

the problem is it over heats i have replaced the water pump twice and the thermostat 4 times now these were all stant brand (trying different temps 195, 180, etc). this last time to verify everything was working and to eliminate problems i ran it with out the thermostat to make sure the water pump was indeed working and flowing in the right direction. (it is) without the thermostat in it ran fine for hours on end and floated around 180 with the fan on. so i know it is flowing and cooling with no blockages. (i also took the time to flush the whole system just in case dirt and or random things got clogged during the build). while this was being done i took my newest thermostat (mr gasket brand 180 degree) and put it in a pan of water and slowly warmed it on the stove with a thermometer in it to verify that it does indeed open and operate at the right temp. (surprise it does like its so pose to)

so with the system fully flushed perfectly clean and clear water running out no signs of dirt, old coolant or anything else for that matter and the engine running fine and at the right temp (with out the thermostat). i proceeded to install the latest thermostat which like i said has been verified as working via pot of water on the stove. once everything was back in place and system filled up again i fire it up and low and behold it is still doing the same thing... over heating. it acts like the hot coolant wont flow into or through the radiator (all air bubbles have also been removed as well). also before it is mentioned yes the thermostat is in the correct way i figure i will save a few people from typing that one.

im at a loss here like i said it works fine without the thermostat but as soon as its in it over heats but i know its open as the upper hose and side of the radiator gets hot. im open to any and all suggestions here its really got me puzzled the obvious answer is the thermostat is not working but i know it is. heres a pic of the jeep its not the best but then again the pic wont really show the problem.

thank you in advance for any advice you may have for me

GEDC0035_zpsbrpfpfwx.webp
 
Well the other easy one is do you have the correct water pump? Serpintene vs v belt, I believe Fords have them in 2 directions as well


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Also we would love for you to share more pictures of your good looking Jeep


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IF, you are running a brass radiator. I strongly suggest a 'rod-out' be done. Tap water w/ AF coolant mix will leave hard water deposits, that can't be flushed out.
What do you see when the rad. cap is off in the water passages?
Do you run a shroud?
Are you SURE the t'stat is installed facing the correct direction?
LG
 
Also we would love for you to share more pictures of your good looking Jeep


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that one is not mine just one im working on but i will post some pics of it when i get the chance

and yes its a serpentine belt set up with the correct direction water pump that was my first thought that i had the reverse flow water pump, but alas i did not so back to square one.


Lumpy Grits
Re: cooling issues
IF, you are running a brass radiator. I strongly suggest a 'rod-out' be done. Tap water w/ AF coolant mix will leave hard water deposits, that can't be flushed out.
What do you see when the rad. cap is off in the water passages?
Do you run a shroud?
Are you SURE the t'stat is installed facing the correct direction?
LG

its a brand new aluminum radiator flows clean and no deposits
 
We had a similar problem with a Cherokee. Turned out the fan blades faced the wrong way. The pump turned the right direction and moved coolant like it was suppose to but the fan was blowing hot air out the front of the jeep instead of sucking fresh air in.
 
I hope Hack chimes in he is pretty much running the same setup and I'm sure he can help you.
 
Are you sure the t'stat is facing the correct way? :confused: You say it runs fine W/O a t'stat.
LG
 
There might be a possibility of air in the system, causing an overheat. When I change out a thermostat, I drill a small air bleed hole in it along with driving it up and down steep hills to let the air get to the top of the radiator, then topping it off. As I recall, the highest point in the cooling system is at the top of the upper hose.
 
:agree:
I also do the same. ;)
LG
 
I'm kinda wondering why you guys have to drill bleed holes and drive up steep hills ? I'm a few hundred miles from any steep hills. Just burp it
 
I'm kinda wondering why you guys have to drill bleed holes and drive up steep hills ? I'm a few hundred miles from any steep hills. Just burp it

thats all i do if u notice the pic i have a fill bucket/funnel that keeps pressure on while filling also not in pic but i jack up the corner to make sure the top of the rad is the highest point and remove all the air.

as for the thermostat yes it is in the right way and this is why im asking questions all my automotive training is telling me its the thermostat but my work and testing of the thermostat tells me its working fine. and like i said the upper hose and portion of the radiator gets hot it just wont flow properly when the t-stat is in.

this is really vexing me and im sure its something really really really stupid causing all this.
 
Random thought. Does the lower radiator hose have the spring inside it to keep it from collapsing ? My Bronco was randomly getting hotter than normal, discovered PO installed lower hose with no support spring and it would collapse starving engine of water. Again, just a thought ;)
 
Have you tested or replaced your radiator cap?


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Have you tested or replaced your radiator cap?


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brand new & i have ran it with and without the cap with the same results.
 
OP-if I have read your postings 'rite'. The only time the engine overheats is when the t'stat is in place.
Is that correct? :confused:
LG
 
OP-if I have read your postings 'rite'. The only time the engine overheats is when the t'stat is in place.
Is that correct? :confused:
LG

thats correct and ive replaced it 3 times with different temps each time. this last time i tested the t-stat in a pot of water before installing it so i know it is opening at the proper temp
 
Man I am with you and stumped. The only thing I can think of is the pump is flowing backwards. You said you tested it with the thermostat off. Which would make sense. (No restriction) but with any thermostat it doesn't cool. If the pump flows backwards, the T stat won't open (or if it does it won't open correctly) and maybe causing a restriction there not allowing enough flow of coolant to pass to cool. Just me thinking through things. Maybe doesn't even make sense but I'm stumped.


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Man I am with you and stumped. The only thing I can think of is the pump is flowing backwards. You said you tested it with the thermostat off. Which would make sense. (No restriction) but with any thermostat it doesn't cool. If the pump flows backwards, the T stat won't open (or if it does it won't open correctly) and maybe causing a restriction there not allowing enough flow of coolant to pass to cool. Just me thinking through things. Maybe doesn't even make sense but I'm stumped.


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That went through my head as well i spent 30 minutes watching it run and following belts figuring out what turned and in what direction it turned to make sure that i had everything on properly and that it wasnt something simple like having the wrong belt configuration or belt on the wrong way. i will grab a few detailed pics of the engine bay here in a few and get them posted for you guys maybe you will catch something that i am missing
 

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