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My weekend/week project

My weekend/week project

jeremy5780

Active Jeeper
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295
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Location
South west FL
Vehicle(s)
1985 cj7
Noticed the smell of gas the other day after filling up my CJ7 and a small puddle of gas under the tank in the driveway! (here we go the dreaded fuel tank drop! So i bit the bullet and siphoned the tank and dropped if. Discovered it was the rubber grommet that holds in the rollover check valves they were old and dry rotted. So I ordered a new set. While I wait for those to arrive I decide to clean the tank inside and out. It is the factory 20 gal poly tank. I have been having issues with my fuel gauge it wont really read below 1/2 tank so i figured while I have the tank out lets pull the sending unit and check it. After some head scratching I realized it was the wrong sending unit, it was for a 15 gall tank not the 20 I have. This is why the fuel gauge wont read. So I figured since I have a few days until the parts arrive I would fix the 2x2 inch rust hole at the bottom of my gas tank skid plate I put down a piece of sticky roofing tar then covered and welded in a patch piece I then melted the tar by heating up the metal as well as melting tar around the seam. I then wiped the skid plate down real good with some MEK and painted the whole thing with chassis saver ( this stuff is amazing). So I sit here sharing my experience with you while I wait on a new sending unit (20 gallon) and paint to dry :chug: until the next issue arises.

photo 1.webp

photo 2.webp
 
Last edited:
Nice. Clean too! Gotta love siphoning. Fixin' to do the same with my '77 F150 today, yech! :barf:
 
Confused about the use of roofing tar paper? Not trying to put you on the spot, just wondering, Why?
 
Not tar paper, it's like tar tape I used it to seal up the skid plate so water and mud don't get into it and continue go rust it out. When you hit it with the blow torch it melts and runs into the cracks and holes sealing it up like liquid roofing tar!
 
Looks super clean and I like the tar tape idea. One of the things I really dig about the Jeep community is everyone's ingenuity when it comes to solving a problem. Awesome stuff :chug:
 

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