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Header bolts and gaskets

Header bolts and gaskets

Purple77CJ7

Full Time Jeeper
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Location
Loveland, Colorado
Vehicle(s)
1977 CJ 7; Amc 401 .30 over, Howell TBI, modified Dana 20 with Terra Low gears and twin sticks, NV 4500 5-speed, modified Dana 30 and Amc 20 both with 4.56 gears (narrow track), ARB air lockers front and rear, SSBC rear disc brake conversion, MICO Brake park brake, Navaho brake booster/ master cylinder, PowerTank CO2 tank.
I use Stage 8 with modification as well.

I also had problems with header gasket leakage.

I went to these:

Percy's High Performance 68044 - Percy's XX Carbon Exhaust Header Gaskets - Overview - SummitRacing.com

So far they have not failed me yet, and I think the main reason the gaskets were so prone to failure was the bolts were backing off and allowing it to shift, swell and shrink etc.

I think The header-bolts may have been the main fix, but these gaskets are very thick, and seem to seal excellently.

Thanks Purple77CJ7 for the good info too :cool:

:chug:

~ JR
 
I use Stage 8 with modification as well.

I also had problems with header gasket leakage.

I went to these:

Percy's High Performance 68044 - Percy's XX Carbon Exhaust Header Gaskets - Overview - SummitRacing.com

So far they have not failed me yet, and I think the main reason the gaskets were so prone to failure was the bolts were backing off and allowing it to shift, swell and shrink etc.

I think The header-bolts may have been the main fix, but these gaskets are very thick, and seem to seal excellently.

Thanks Purple77CJ7 for the good info too :cool:

:chug:

~ JR



That is a good point with the loose bolts. And those gaskets that are made of better material,too.
 
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Question:
Using stock iron manifolds, would it be better to use bolts or studs/nuts?

I already bought grade 8 bolts, but holding those darn manifolds in place is a b..ch while trying to thread a few bolts. Sure would seem easier to hang them on a set of studs and seal the deal with a nut/lockwasher...
 
I would think as long as you got grade 5 or 8 studs that it would work. I think using studs, I would never seize the studs. Down the road they could be tough getting back out. I would also use lock nuts (not nylocks). Years ago on old equipment ( tractors and trucks) that was how exhaust manifolds were attached. I think to cut down on production costs the manufacturers used bolts instead. One piece compared to two or three pieces. My thoughts.
 
Last edited:
You might have to go to some place like Fastenal to see if they have shoulder bolts. Or I have seen some steel sleeves at Ace Hardware that you could cut and make your own. Other wise I'm not sure if it's needed.
 
thanks purple...
I actually just took down the post because I figured I'm just overthinking this....

Too much time on my hands some days!!

thanks again
brian
 
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