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CJ Factory Service Manual 1984 1985 1986
CJ CJ7 CJ8 Factory Service Manual 1984 1985 1986- CJ
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1982 Complete Technical Service Manual - CJ5 CJ7 CJ8 Cherokee Wagoneer Truck
1982 Complete Technical Service Manual - CJ5 CJ7 CJ8 Cherokee Wagoneer Truck- CJ
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1972 Complete Technical Service Manual - CJ5 CJ6 Commando Wagoneer Truck
1972 Complete Technical Service Manual - CJ5 CJ6 Commando Wagoneer Truck- CJ
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1984 1985 1986 CJ7 CJ8 Scrambler Work Shop Manual
1984 1985 1986 CJ7 CJ8 Scrambler Work Shop Manual- CJ
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Motorcraft 2100 or 2150 Carb Rebuild Instructions
Motorcraft 2100 or 2150 Carb Rebuild Instructions- CJ
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Weber Carburetor Set Up and Lean Best Idle Adjustment
Weber Carburetor Set Up and Lean Best Idle Adjustment- CJ
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1980 Jeep Engines 6 and 8 cyl. Factory Service Manual.
1980 Jeep Engines 6 and 8 cyl. Factory Service Manual.- CJ
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1974 - 1980 Jeep Dealer Master Parts Catalog F-74080
1974 - 1980 Jeep Dealer Master Parts Catalog F-74080- CJ
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Build Thread Custom Jeep CJ Truck Build
For several months now I have been working towards a special surprise for my wife and mines 30th wedding anniversary. 
So my CJ7 rebuild came to a complete halt. I currently have a complete rolling chassis minus brake and fuel lines.
That build can be found here:
jeep-cj.com
During this time I been able to squirrel away some extra money for my Jeep build. My mind is always turning and I have been seriously considering a big change in my CJ7 Build. 
My idea is to build a CJ that is more truck than it is a CJ7. My inspiration came from Jeff Scherb's CJ Gaucho project.
"Gaucho" CJ stepside pickup build - JeepForum.com I love driving a pickup truck and have many daily uses for one. My off-road driving will be mainly Jeep trails, sea shore sand, and some ranch land here...
So my CJ7 rebuild came to a complete halt. I currently have a complete rolling chassis minus brake and fuel lines.That build can be found here:
Build Thread - 79 CJ7 Frame Off Resto 1st Time Project
So I bought a 1979 Jeep CJ7 I6 TH400 Quadratrac on eBay vrom a guy in the Denver area back in 2008 for ~$1700. Trailered it home and drove it for a few years while working on some rust holes in the body. Added new seats to the interior and pulled all of the junk out. Emmissions air pump was...
jeep-cj.com
My idea is to build a CJ that is more truck than it is a CJ7. My inspiration came from Jeff Scherb's CJ Gaucho project.
"Gaucho" CJ stepside pickup build - JeepForum.com I love driving a pickup truck and have many daily uses for one. My off-road driving will be mainly Jeep trails, sea shore sand, and some ranch land here...I Built a New Defroster Duct
My 81 had a dash panel in it that was totally garfed up by one of the previous owners. For whatever reason, someone chose to cut part of the speakers out instead of removing them. Then, if that wasn't enough, they decided all those protective slots cut into the dash were really cutting down on their music volume or something, so they grabbed their snips, chisel, or chainsaw and deftly removed them as well.
When I decided to replace the dash, I chose a stainless version (even though I was planning on painting it) with all the cutouts and holes included.
When it arrived, I carefully plotted (or so I thought) a couple of locations for new mechanical oil pressure and temp gauges I already had on hand. Going though all the rights steps to make sure I didn't smoke my hole saw, I carved two new holes. I was happy with the result! I was so smug about it that I went ahead and...
When I decided to replace the dash, I chose a stainless version (even though I was planning on painting it) with all the cutouts and holes included.
When it arrived, I carefully plotted (or so I thought) a couple of locations for new mechanical oil pressure and temp gauges I already had on hand. Going though all the rights steps to make sure I didn't smoke my hole saw, I carved two new holes. I was happy with the result! I was so smug about it that I went ahead and...
Build Thread How much does a $1500 Cj really cost?
What have I done? 
Bought another Cj of course. Gotta stay off marketplace.
Anyway about two years ago my daughter got into Jeeps and we ended up grabbing her a lifted Cherokee. Now she wants to learn to drive a manual. Strangely enough I havent had a manual since I rolled the Virginia Farm find about 4 years ago.
Ive been driving a Honda CRV to work and dont take Vader out in the Winter at all anymore. Lets just say its a pretty boring commute to work. Except for the two times Ive slid off the road in the snow. All this adds up to time for another Jeep. Looking through Facebook Marketplace I saw this picture and a price of $2500.
I knew I wanted it right away but didnt have the cash. Luckily I never shy away from OT at work when I put my mind to something. More on this later after the thread is approved.
Bought another Cj of course. Gotta stay off marketplace. Anyway about two years ago my daughter got into Jeeps and we ended up grabbing her a lifted Cherokee. Now she wants to learn to drive a manual. Strangely enough I havent had a manual since I rolled the Virginia Farm find about 4 years ago.Ive been driving a Honda CRV to work and dont take Vader out in the Winter at all anymore. Lets just say its a pretty boring commute to work. Except for the two times Ive slid off the road in the snow. All this adds up to time for another Jeep. Looking through Facebook Marketplace I saw this picture and a price of $2500.
I knew I wanted it right away but didnt have the cash. Luckily I never shy away from OT at work when I put my mind to something. More on this later after the thread is approved.
Build Thread Project Scrambled - The Diesel Powered CJ-9?
Greetings, I have just planted the first seed of my new off road build. The last one was a Toyota 4Runner on tons but now I'm moving back to the Jeep side of the equation. I needed a place to document the build so here I am.
******************** WARNING! ***********************
If you cringe when sheet metal gets cut up, frames get stretched, engines swapped or generally nothing kept stock in a Jeep then be warned this thread is not for you! There will be carnage, parts will fly, but in the end it will be beautiful.
********************* END WARNING ********************
The Plan for this build...
My last off-road rig build was a purpose built rock crawler truggy with full custom tube work based on a 2002 Toyota 4Runner. First time I had ever gone that extreme with a build. The only thing I regretted with the build is not making it streetable.
This time I want a super...
******************** WARNING! ***********************
If you cringe when sheet metal gets cut up, frames get stretched, engines swapped or generally nothing kept stock in a Jeep then be warned this thread is not for you!
There will be carnage, parts will fly, but in the end it will be beautiful.********************* END WARNING ********************
The Plan for this build...
My last off-road rig build was a purpose built rock crawler truggy with full custom tube work based on a 2002 Toyota 4Runner. First time I had ever gone that extreme with a build. The only thing I regretted with the build is not making it streetable.
This time I want a super...
Build Thread Vader , A multi year Cj7
That's right Rebel Scum , The Dark Lord is back. Ok so my new to me Cj actually has a name. With all the black I thought Vader was quite fitting after winning this little guy at work on May the 4th. Never really named any of my Cjs before but everyone at work thinks it's funny I have an Army man on the wiper motor of my '80. Found him left at a Campground and well ... No one gets left behind.
It took quite a bit of time for this deal to come together but I finally scored this somewhat '79 Cj-7. There's one steel fender and one fiberglass one. The grill and hood are also steel.
The tub, tailgate, sport bar and windshield are all donated from a '94 Yj. There's only a small amount of surface rust on the tailgate and a small spot on the windshield frame.
[ATTACH type="full" width="627px"...
NV4500 Buyer Beware
I have found out the hard way buying a transmission that someone cobbled together..... there are differences in the NV4500 that makes somethings not interchangeable:
Early model GM 92-94 transmissions have a 6.34 first gear and a 6.34 reverse. The bolt pattern on the front is the same as a SM465, this bolt pattern is different than the 1995 and up. The Gear set will not be interchangeable with the latter case. The reason is in the reverse idler gear and counter shaft size necessitated a 2 3/8 long idler gear which changed the shape of the the case:
Early model Look at the protrusion behind the pto cover and compare it to below: (also notice early style cover/shifter style)
Late model 95 and up the protrusion is smaller to accommodate the shorter idler gear on the 5.61 reverse gear: (notice bolt on shifter like late model transmissions, the cover IS interchangeable between cases)
this is what the early counter shaft and idler gear looks like, the...
Early model GM 92-94 transmissions have a 6.34 first gear and a 6.34 reverse. The bolt pattern on the front is the same as a SM465, this bolt pattern is different than the 1995 and up. The Gear set will not be interchangeable with the latter case. The reason is in the reverse idler gear and counter shaft size necessitated a 2 3/8 long idler gear which changed the shape of the the case:
Early model Look at the protrusion behind the pto cover and compare it to below: (also notice early style cover/shifter style)
Late model 95 and up the protrusion is smaller to accommodate the shorter idler gear on the 5.61 reverse gear: (notice bolt on shifter like late model transmissions, the cover IS interchangeable between cases)
this is what the early counter shaft and idler gear looks like, the...
76-77 CJ Heater Cables
(Posted this on another forum, but wanted to add it here too)
I figured I'd start a thread on the MTS heater cables for the 76-77 CJ's. Those of you that own one of these 'Redheaded Stepchildren' know what I mean when it comes to finding parts in the after market. In particular the heater cables have been up till now, unavailable. Although two of the later model CJ cables can be modified and used, the Temp cable, which is a LONG cable wasn't available until MTS brought them to market.
Although I had gathered up a number of so-so used cables, I wanted something new for my 76 CJ5 resto. When these came on the market, I picked up a set. Here's a picture of the 'business end' of one:
Being that I wanted to use billet knobs, I was debating destroying a $40 part, but figured I'd destroy other parts that cost a heck of a lot more, in order for them to fit. Here what has to be done:
Cut the rubber cover off the knob end:
Notice where the grove is...
I figured I'd start a thread on the MTS heater cables for the 76-77 CJ's. Those of you that own one of these 'Redheaded Stepchildren' know what I mean when it comes to finding parts in the after market. In particular the heater cables have been up till now, unavailable. Although two of the later model CJ cables can be modified and used, the Temp cable, which is a LONG cable wasn't available until MTS brought them to market.
Although I had gathered up a number of so-so used cables, I wanted something new for my 76 CJ5 resto. When these came on the market, I picked up a set. Here's a picture of the 'business end' of one:
Being that I wanted to use billet knobs, I was debating destroying a $40 part, but figured I'd destroy other parts that cost a heck of a lot more, in order for them to fit. Here what has to be done:
Cut the rubber cover off the knob end:
Notice where the grove is...
Blazer Motor Upgrade
If you have not done the blower motor upgrade, DO IT!
I found that out after I did it, the old motor was putting out the same amount of heat as the new one puts out on low.
Here are several part numbers for the motor:
NAPA 655-1039
Advanced Auto/Orielly's 35587
Siemens PM 102
Autozone PM 102
Just thought I would share these & this.
I found that out after I did it, the old motor was putting out the same amount of heat as the new one puts out on low.
Here are several part numbers for the motor:
NAPA 655-1039
Advanced Auto/Orielly's 35587
Siemens PM 102
Autozone PM 102
Just thought I would share these & this.
Build Thread 83 CJ7 its time to get it done
It started many years ago with a dark green jeep with a bad paint job hiding bad rust repair work a inline 6 that got to the point that it took an MSD 6 box to make it idle, a T4 4 speed, an AMC 20 rear (2 piece axles of course) and a D30 front
I had to rebuild the rear axle after I took a road trip to Hot Springs AR listening to the pinion bearing howling. I drove in the fast lane the whole way home so I could hear it really well. I scared someone who was sleeping in the passenger seat of an Explorer since it was so loud
When I got home I thought it was the output bearing of the T4 so I traded it in on a reman T5. Woops, well after that didnt work I ordered new bearings and a Lockright and rebuilt the rear.i chiped a tooth on the ring gear and had to buy a used set to finish the rebuild which was a 3.54 so it didnt match the front axle anymore. So begins the long jurney it had as a 2 wheel drive. Not to long after that I started hearing the...
I had to rebuild the rear axle after I took a road trip to Hot Springs AR listening to the pinion bearing howling. I drove in the fast lane the whole way home so I could hear it really well. I scared someone who was sleeping in the passenger seat of an Explorer since it was so loud
When I got home I thought it was the output bearing of the T4 so I traded it in on a reman T5. Woops, well after that didnt work I ordered new bearings and a Lockright and rebuilt the rear.i chiped a tooth on the ring gear and had to buy a used set to finish the rebuild which was a 3.54 so it didnt match the front axle anymore. So begins the long jurney it had as a 2 wheel drive. Not to long after that I started hearing the...
